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with the Balanset-1A Device

Preparing the Necessary Tools

• accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
• Connect the device to your PC using the USB interface and confirm the software installation.

Setting Up the Sensors

• Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
• Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

Starting the Program

• Open the Balanset application on your PC.
• Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.

• Bring the rotor to its normal operating rotational frequency.
• The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

Attaching the Trial Weight

• Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
• Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

Calculating the Correction Weight

• The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.
• The results of the calculation are shown both numerically and visually through charts and graphs.

Installing the Correction Weight

• Mount the calculated corrective weight onto the rotor at the specified location and angle.
• Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.

Final Check and Balance Confirmation

• After installing the correction weight, run the rotor again and check the residual vibration level.
• If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
• Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Creating a Balancing Report

• The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.

Concluding Steps and Verification

• Verify the secure attachment of all balancing weights and measurement sensors.
• Check that the rotor's rotation is smooth and free from undue noise or vibration.
• If the rotor is part of a complex mechanism, verify the proper interaction of all its components.

This process allows for precise imbalance correction, reducing vibration and extending equipment life.

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